Tag Archive: gaskets

  1. Don’t Get Spooked By Rubber Assembly! Treat Yourself to P-80® Lubricants!

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    Rubber assembly can be scary!  So many parts…all different shapes and sizes. Trying to insert them into proper position without twisting or tearing can be quite a challenge. Don’t be tricked, treat yourself to P-80® Temporary Rubber Assembly Lubricants and slide parts easily into place.

    Rubber is naturally slip-resistant making it difficult to install, remove or manipulate. It’s not unusual for rubber parts to slip during assembly and not go exactly where they’re intended: an O-ring may get twisted, a heater hose may not be fully inserted, a gap can appear in a waterproof seam. Successful assembly can be tricky. Improper assembly can lead to a multitude of problems including destroyed parts, warranty claims, recalls and worker fatigue or injury.

    Help prevent problems such as ill-fitting, misaligned or damaged parts, rolling O-rings, uneven cuts or worker injury by relying on temporary rubber lubricants for assembly.

    What Are P-80 Temporary Assembly Lubricants?

    P-80 lubricants provide temporary lubrication. Once they dry, the lubrication ceases and will not reactivate, even when wet. P-80 lubricants are environmentally friendly, non-hazardous, and non-flammable, making them safe for workers and most plastics, rubbers, and metals. Most P-80 products are biodegradable.

    Why Use Temporary Assembly Lubricants?

    Reduce Installation Force:

    A thin film of lubricant applied to a part fills in any gaps, holes, or spaces between two surfaces, allowing them to slide across each other. By reducing the tension between the two surfaces, rubber parts can slide into place easily.

    Achieve Closer Fits:

    The force needed to install parts when a lubricant is used is greatly reduced, so engineers can design tighter fitting parts. Since the lubrication is only temporary, once dry, the parts stay in place.

    Improve Product Performance:

    Improper part alignment can lead to part failure and safety issues. Using lubricants is one way to ensure that mated parts are properly installed and will work as anticipated.

    Increase Production Rates:

    Paring the optimal lubricant with the right application technique speeds up production. An increase in lubricity, even by small amounts, is greatly appreciated by line operators required to maintain strict cycle times.

    Help to Avoid Worker Injuries:

    Assembly lubricants ease the installation process of many parts. Workers can more easily push parts into place, reducing the amount of musculoskeletal, slippage, and repetitive stress related injuries that can be caused by using too much force to insert a rubber part.

    Treat yourself to P-80 Temporary Lubricants to remove the tricks from rubber assembly!

    Want to try P-80 lubricants for your challenging rubber assembly applications? Request a free sample today!

  2. Vroom…Motorcycle Assembly Just Got Easier

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    Motorcycles and power sports vehicles are full of rubber parts. Assembling these parts can be an arduous task. If you have ever struggled with installing bushings, hoses, engine oil seals, handle grips or footrests, you know firsthand just how difficult it can be to install these rubber parts.

     

     

    Rubber is naturally slip resistant, making it difficult to work with. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant makes rubber installation easier and helps avoid these types of problems.

    P-80® Temporary Rubber Assembly Lubricants decrease the force needed to install rubber parts, enabling them to slide easily into place. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit.

    P-80 is used by many motorcycle manufacturers, suppliers and repair shops to ease the force needed to install rubber parts such as bushings, hoses, O-rings, belts, gaskets and grips.

    P-80 lubricants are water-based and do not contain alcohol or petroleum distillates, so they will not cause rubber to swell, dry out or harden. P-80 does not contain silicon or other persistent ingredients, so once dry the slipping action goes away resulting in a tight fit. P-80 lubricants do not contain hazardous ingredients, making them safe for workers and the environment; most are biodegradable.

    What are the Benefits of Using P-80 Temporary Assembly Lubricants?

    Reduce Installation Force

    A thin film of lubricant applied to a part fills in any gaps, holes, or spaces between two separate surfaces, allowing them to slide across each other. By reducing the friction between the two surfaces, rubber parts slide into place easily.

    Achieve Closer Fits

    The force needed to install parts when a lubricant is used is greatly reduced, so engineers can design lower tolerance parts. Since the lubrication is only temporary, once dry, the parts stay in place resulting in a tight fit.

    Improve Product Performance and Reduce Failures

    Improper part alignment can lead to part failure and safety issues. Using lubricants is one way to ensure that mated parts are properly installed and will work as anticipated.

    Increase Production Rates and Accelerate Assembly Processes

    Pairing the optimal lubricant with the right application technique speeds up production. An increase in lubricity, even by small amounts, is greatly appreciated by line operators required to maintain strict cycle times.

    Help Avoid Injuries

    Assembly lubricants ease the installation process of many parts. Workers can more easily push parts into place, reducing the amount of musculoskeletal, slippage, and repetitive stress related injuries that can be caused by using too much force to insert a rubber part.

    The next time you’re having trouble installing suspension bushings, pushing a hose into place or installing handle grips try using P-80 and see how much easier the job becomes. Temporary lubricants are ideal for motorcycle assembly and repair because they reduce friction without damaging parts.

    Want to try P-80 for your motorcycle and power sports vehicle assembly or repair needs?  Request a free sample.
     Contact our technical team to help you find the best solution for your assembly needs.

  3. 5 Reasons Why P-80 Is the Best O-Ring Lubricant

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    Remember the last time you had to install an O-ring? Maybe you were assembling new equipment or repairing a pump. Regardless of the type of equipment involved, unless you used an O-ring lubricant chances are you may have struggled with the installation.Common O-ring installation problems include tearing, twisting, turning, pinching and overstretching. Incorrectly installed O-rings may cause leaks which can damage parts and equipment. O-rings that are properly installed can prevent leaks and increase part life.

    Avoid Problems By Using An O-Ring Lubricant

    Using O-ring lubricants during installation helps avoid these problems. Applying a thin film of lubricant to an O-ring will help it slide into place easily.

    Advantages of Using O-ring Lubricants:

    • Reduce force needed for installation
    • Accelerate assembly processes
    • Achieve closer fits by helping to properly seat the O-ring
    • Aid automated assemblies
    • Improve product performance and reduce failures
    • Increase production rates
    • Help avoid worker injuries

    Types of O-Ring Lubricants:

    Common O-ring lubricants include soap and water, petroleum distillates, solvents and ester-based products. While all will provide lubrication to help install O-rings, some of these choices may cause damage to the rubber or present safety concerns.

    Petroleum-based products can cause rubber to swell or dry out. Solvents provide poor lubrication, contain high VOCs, may be flammable, and pose possible health risks. Soap and water, while safe, provide inconsistent, nominal lubrication and may reactivate when wet causing problems after assembly.

    Ester-based lubricants provide excellent reduction in friction, offer temporary lubrication, and are safe for both workers and the environment.

    Here is a comparison of some common lubricant choices:

    5 Reasons Why P-80 Is the Best O-Ring Lubricant

    P-80 Temporary Assembly Lubricants are the ideal choice for installing O-rings.

    1. Reduce Installation Force:
      Applying a thin film of P-80 to O-rings reduces the force needed for installation, allowing them to slide easily into place.
    2. Reduce Part Damage:
      Without proper lubrication, O-rings can tear or twist during installation leading to improper part alignment. Misaligned parts can result in part failure or safety issues. O-rings are less likely to get damaged while using P-80 lubricants. Additionally, P-80 lubricants do not contain any petroleum so they won’t cause O-rings to swell or dry out.
    3. Speed Up Production:
      Applying P-80 lubricants to O-rings makes them slippery, so they can easily slide into place. After the P-80 dries, the lubricity goes away and the O-rings maintain a tight fit. The assembly process becomes more productive because it is easier and quicker.
    4. Reduce Worker Injuries:
      P-80 lubricants reduce the insertion force needed to install O-rings making it easier for workers to push O-rings into place. The occurrence of musculoskeletal, slippage and repetitive stress related injuries that can be caused by using too much force during installation is reduced.
    5. Protect The Environment:
      P-80 lubricants are environmentally friendly, non-hazardous, and non-flammable, making them safe for workers and most plastics, rubbers, and metals. In fact, most P-80 products are biodegradable.

    Seeing Is Believing

    See for yourself just how well P-80 Temporary Assembly Lubricants work for installing O-rings.

    In the first video, the force needed to install an O-ring without using P-80 is 447.1 Newtons. P-80 is used in the second video to install the same O-ring. The force needed to install the O-ring with P-80 is 43.4 Newtons.

    O-ring installation without lubrication:

    O-ring installation using P-80:

    The results are dramatic. In this example, P-80 reduced the force needed to install the O-ring by 403.7 Newtons.

    Installing O-rings doesn’t have to be a struggle. Use a temporary assembly lubricant to aid the process and protect the part.

    Have an O-ring you need to install? Request a free sample for testing!

  4. Do You Need P-80® Temporary Rubber Assembly Lubricants?

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    Have You Ever Struggled With Rubber Assembly?

    How many times have you pushed a rubber hose onto a fitting only to find it wouldn’t slide into place because the fit was just too tight? Or, how about all of those seals and O-rings that twisted or tore because it took so much force to seat them? Remember the frustration you felt after pushing a grommet into place and then watching it pop right back out? 

    If so, you’ve probably experienced for yourself the excessive force needed to properly install hoses, seals, gaskets, O-rings and many other rubber parts. These tasks can be very frustrating and can often require considerable physical effort and time.

    Rubber materials are inherently difficult to install, remove, or otherwise manipulate – even when wet. The slip-resistant nature of rubber creates a challenge during the assembly and repair of rubber parts. Since these parts play such an integral role in product function and design, it’s important to assemble them properly to avoid future problems with product performance.

    Do Any Of These Assembly Problems Sound Familiar?

    • Rolling O-rings
    • Uneven cuts
    • Misaligned parts
    • Damaged parts
    • Injured workers (sore muscles, slippage, repetitive stress injury)

    If so, P-80® Temporary Rubber Assembly Lubricants may be the answer. When applied to rubber parts, P-80 lubricants reduce friction during assembly to make installation easier. Once dry the slipping action goes away and parts stay in place.

    What Are The Advantages Of P-80 Temporary Assembly Lubricants?

    Reduce Installation Force:

    A thin film of lubricant applied to a part fills in any gaps, holes, or spaces between two separate surfaces, allowing them to slide across each other. By reducing the tension between the two surfaces, rubber parts can slide into place easily.

    Achieve Closer Fits:

    The force needed to install parts when a lubricant is used is greatly reduced, so engineers can design lower tolerance parts. Since the lubrication is only temporary, once dry, the parts stay in place resulting in a tight fit.

    Improve Product Performance:

    Improper part alignment can lead to part failure and safety issues. Using lubricants is one way to ensure that mated parts are properly installed and will work as anticipated.

    Increase Production Rates:

    Pairing the optimal lubricant with the right application technique speeds up production. An increase in lubricity, even by small amounts, is greatly appreciated by line operators required to maintain strict cycle times.

    Help to Avoid Worker Injuries:

    Assembly lubricants ease the installation process of many parts. Workers can more easily push parts into place, reducing the amount of musculoskeletal, slippage, and repetitive stress related injuries that can be caused by using too much force to insert a rubber part.

    How Does P-80 Compare To Other Lubricants?

    P-80 lubricants are temporary assembly lubricants, once dry the lubrication ceases and will not reactivate, even when wet. Additionally, P-80 lubricants are environmentally friendly, non-hazardous, and non-flammable, making them safe for workers and most plastics, rubbers, and metals. In fact, most P-80 products are biodegradable.

    Which P-80 Lubricant Do I Need?

    Since each assembly application is unique, IPC has developed different P-80 formulas so workers can choose the product that will work best for their particular application. P-80 is available in four ready-to-use industrial formulas, as well as two special formulas that are registered with the NSF as H1 lubricants approved for incidental food contact applications.

    Many jobs can benefit from the reduced friction and increased safety provided by P-80 Temporary Rubber Assembly Lubricants. Use P-80 the next time you’re having trouble replacing pump seals, installing bushings, assembling O-rings, or pushing hoses onto fittings and you’ll discover for yourself how much easier assembly can be.

    Any time you encounter rubber parts…P-80 can help!

    Want to try P-80 lubricants for your challenging rubber assembly applications? Request a free sample today!

  5. How To Assemble Hoses And Seals With P-80® Temporary Rubber Lubricants

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    Cars, trucks, buses, locomotives, motorcycles, boats, airplanes, refrigerators, dishwashers, washers and dryers, pumps, construction equipment, conveyor belts, cable assemblies, and machines…What do all of these familiar items have in common?

    All of them are composed of countless rubber parts that help them function properly and efficiently. Have you ever considered all of the uses for rubber hoses and seals? Without hoses, seals, grommets, O-rings and so many other rubber parts, most everyday items would leak, fall apart or otherwise malfunction.

    Since rubber parts play such an integral role in product function and design, manufacturers have to be careful to assemble them properly to avoid problems down the line. While this sounds simple enough in theory, the reality is that assembling rubber parts can be quite difficult.

    The slip-resistant nature of rubber makes it difficult to install, cut, remove or manipulate. Improper part alignment or installation can lead to part failure and safety issues. Repair and installation of rubber parts can take considerable physical effort and time.

    Temporary assembly lubricants help solve this problem. When applied to rubber parts, temporary assembly lubricants reduce friction during assembly to make installation easier. Once dry the slipping action goes away and parts stay in place.

    What is the best way to apply temporary lubricants to rubber parts?  Brushing, sponging, spraying, dunking and dipping are all effective manual application methods. Since each assembly process is unique, the best method is often based on personal preference.

    Watch this short video for International Products Corporation’s (IPC) suggestions for assembling hoses and seals with P-80® temporary assembly lubricants:

    P-80 temporary assembly lubricants are water-based and do not contain alcohol or petroleum distillates, so they will not cause rubber to swell, dry out or harden. And, they do not contain silicon or other persistent ingredients, so once dry the slipping action goes away and parts stay in place. P-80 lubricants are free of hazardous ingredients, making them safe for workers and the environment. Most P-80 products are biodegradable.

    Want to learn more about P-80 temporary assembly lubricants?
    Contact IPC’s technical team or request a free sample.
  6. How Can You Help Customers Install Your Parts? P-80® To The Rescue!

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    Did You Know? P-80 Fun Facts…

    Major manufacturing companies have used P-80 lubricants for years for the assembly of engine mounts, bumpers, seals, belts, bushings, O-rings, hoses, grommets, grips, plugs, moldings, tires and many other rubber or soft plastic engineered parts.

    Did you know that you can help your customers to easily install those same parts? Simply include a tube of P-80 along with the parts in replacement and repair kits!

    The slip-resistant nature of rubber makes it difficult to install, cut, remove or manipulate. Improper part alignment or installation can lead to part failure and safety issues. Repair and installation of rubber parts can take considerable physical effort and time.

    What is P-80?

    P-80 temporary assembly lubricants reduce friction during rubber assembly to make it easier to install parts. They are water-based and do not contain alcohol or petroleum distillates, so they will not cause rubber to swell, dry out or harden. P-80 lubricants do not contain silicon or other persistent ingredients, so once dry the slipping action goes away and parts stay in place. And, P-80 lubricants are free of hazardous ingredients, making them safe for workers and the environment. Most P-80 products are biodegradable.

    P-80 temporary assembly lubricants are available in six different water-based formulas, so you can find the product that’s right for your assembly needs. There are even two special formulas that are registered with the NSF as H1 lubricants approved for incidental food contact applications.

    A Win-Win Solution

    P-80 is available in re-sealable 10 mL tubes that are perfect for inclusion in kits for repair or replacement parts. Companies that include P-80 in kits have found that less damage occurs to their products during repair or installation, saving money in the long run. Their customers are happy because the installation of the part is much easier. Since the tube is re-sealable, it can be used multiple times after opening.

    Many jobs can benefit from the reduced friction and increased safety provided by P-80 temporary rubber assembly lubricants. Use P-80 to install or replace seals, grommets, hoses, valves, belts, bushings, grips, bearings, boots, bumpers, engine mounts, fuel lines, moldings, O-rings, wire harnesses, sleeves, gaskets and tires. Any time you encounter rubber parts…P-80 can help!

    Subscribe to the IPC Blog for more information and helpful tips about using our products!
    Want to include 10mL tubes of P-80 in your parts replacement and repair kits? Download our product bulletin or contact our product specialists today!
  7. Everything You Need To Know For Easy O-ring Installation

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    The O-ring…the little part that plays a big role!

    “What are the parts of a car?”  Most people will answer with “engine, thermostat, radiator, water pump, battery, alternator, ignition, steering wheel, tires, windows, doors, and seat belts”. Not too many people will mention O-rings. But, O-rings play an integral role in the manufacturing and operation of vehicles of all kinds, as well as most other everyday items such as appliances, pumps, and medical devices.

    What Are O-rings?

    An O-ring is “a loop of elastomer with a round cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, creating a seal at the interface.” (https://en.wikipedia.org/wiki/O-ring). Like the name implies, an O-ring is a round, rubber ring. O-rings are used to create a tight seal between assembled parts to prevent fluids or air from passing from one part to another. The simple little O-ring is often one of the most important components in finished goods. Without properly installed O-rings leaks and product failures could occur.

    Common Installation Problems

    O-rings need to be properly installed to do their job and function properly. When installed correctly, O-rings can prevent leaks and add to the service life of the component. Incorrectly installed O-rings may cause leakage resulting in part damage, requiring taking apart and reassembling the component.  Some common problems that occur during O-ring installation include tears, twisting and turning, and overstretching.

    5 Guidelines for Installing O-rings

    Installing O-rings properly at the outset saves time and money in the long run. These installation tips can help you avoid problems that may cause application issues down the road.

    1. Size Matters: Use the right size O-ring for each unique assembly. O-rings that are too small are more prone to tearing and breakage. O-rings that are too large will not provide an adequate seal.
    2. Avoid Overstretching: Each O-ring has a maximum stretch point. Overstretching can cause O-rings to break or tear during assembly or use. Engineers need to ensure that the stretch does not go beyond the maximum elongation of the O-ring. It’s also important to stretch the O-ring evenly, not just on one side or the other. In general, try to stretch the O-ring as little as possible for a tighter fit.
    3. Slide, Don’t Roll: Rolling an O-ring down a shaft for installation leads to spiraling. Spiral wound O-rings cannot be properly installed and their functionality will be limited. This can result in leaks and/or damage to the finished assembly. Sliding the O-ring into place, rather than rolling it, helps avoid spiraling. Using a lubricant helps the O-ring slide easily into place.
    4. Ease O-rings Over Threads: O-rings are often mated with threaded parts. The threads can easily tear the rubber O-rings. Covering the threads with masking tape during installation and using an assembly lubricant can help protect the O-ring from nicks and tears.
    5. Keep Away From Sharp Edges: Some mated parts may also have sharp corners or edges that can damage O-rings. Sometimes these tears are so small they are not visible, resulting in leakage problems later on. Avoid forcing O-rings onto sharp corners and edges. Lubricating the O-rings makes it easier to slide them into place.

    Overall, it’s best to avoid using excess force while installing O-rings. Using an assembly lubricant helps ensure that many of the above problems are avoided.

    O-ring Lubricants

    Using a lubricant for O-ring assembly can prevent tears, twisting, pinching, cutting and abrasion of the rubber.  A thin film of lubricant applied to the O-ring fills in any gaps, holes, or spaces between the O-ring and the mated part, allowing them to slide across each other. By reducing the surface tension between the two surfaces, the O-ring can slide into place easily, providing a tight fit.

    Advantages of using assembly lubricants for O-ring installation include:
    • Reduce force needed for installation
    • Accelerate assembly processes
    • Achieve closer fits by helping to properly seat the O-ring
    • Aid automated assemblies
    • Improve product performance and reduce failures
    • Increase production rates
    • Help avoid worker injuries

    Types of O-ring Lubricants

    There are numerous types of lubricants that can be used to install O-rings. Some common choices include soap and water, petroleum distillates, solvents and ester based products. Many traditional choices may cause damage to the rubber O-ring or present safety concerns.

    For example, petroleum based products can cause rubber to swell or dry out. Solvents provide poor lubrication, contain high VOCs, may be flammable, and pose possible health risks. Soap and water, while safe, provides inconsistent, nominal lubrication and may reactivate when wet causing problems after assembly.

    Ester based lubricants are an ideal solution. They provide excellent reduction in friction, offer temporary lubrication, and are safe for both workers and the environment.

    Here is a comparison of some common lubricant choices:

    Lubricants Comparison Chart

    Reduction of Friction Chart

    So, how do you choose the right product? Consider these factors:

    The Perfect Solution

    P-80® Temporary Rubber Assembly Lubricants are an excellent choice for O-ring assembly. P-80® lubricants significantly reduce friction helping rubber parts slide easily into place. And, they do not contain any hazardous ingredients, making them safe for workers and the environment. P-80’s unique, water-based formula is temporary; once dry, P-80 stops lubricating and parts remain in place.

    O-ring installation without lubrication:

    O-ring installation using P-80:

    Installing O-rings doesn’t have to be a struggle. Remember, these small rubber parts can make or break the functionality of your finished assembly. Take the time to install them properly and use a temporary assembly lubricant to aid the process and protect the part.

    Contact International Products Corporation to learn more about using P-80 Rubber Lubricants for O-ring assembly.

    Have an O-ring you need to install? Request a free sample for testing

  8. Rubber Lubricants Make Helicopter Maintenance A Breeze

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    Assembly and repair of helicopters can be difficult. Helicopters are composed of numerous rubber parts, many of which can be hard to install or replace. Rotor blades, shafts, landing skids, control rods, stabilizer bars, pitch levers, blade grips, isolators, bushings, hoses, rotor seals, and tail booms are some of the many helicopter parts that are either composed of rubber or connected with rubber parts.

    Unlike traditional airplanes, helicopters have a unique ability to land and take off vertically and to hover in place. A helicopter’s ability to lift and thrust comes from its rotors. These unique properties must be designed to exacting standards, with no room for compromise. High quality materials should be used to ensure that parts are properly installed and assemblies are completed perfectly every time. Reliance on anything other than specialty lubricants, formulated specifically for rubber assembly, creates risks for failure from the onset.

    Rubber is naturally slip resistant, making it difficult to work with. Installing, removing or manipulating tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Temporary assembly lubricants make rubber installation easy.

    This diagram shows some of the many helicopter parts that can benefit from using a temporary assembly lubricant for installation.

    P-80® Temporary Rubber Assembly Lubricants significantly reduce friction helping rubber parts slide easily into place. And, P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. P-80’s unique, water-based formula is temporary; once dry, P-80 stops lubricating and parts remain in place.

    Advantages of using P-80® lubricants:
    • Reduce the force required for installation
    • Increase production rates
    • Reduce part breakage and rejects
    • Allow for closer fitting part design
    • Reduce risk of musculoskeletal and slippage related injuries

    Try using a rubber assembly aid the next time you’re installing rotor blades, seals or dampers and see how much easier the job becomes. Want to try P-80 for your assembly or repair needs? Request a free sample.

    Read more about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant. Or, contact our technical team to help you find the best solution for your assembly needs.

  9. Stop Struggling … See How Temporary Lubricants Make Rubber Assembly Easier!

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    Have you ever struggled with rubber assembly? If so, you’ve probably experienced for yourself the excessive force needed to properly install hoses, seals, gaskets, O-rings and many other rubber parts. Wouldn’t it be nice if someone came up with a better way?

    Your wishes have been granted! Temporary rubber assembly lubricants were developed specifically to solve this common problem. Temporary rubber lubricants can ease assembly processes and significantly reduce the force needed to assemble rubber parts.

    So, how effective are temporary assembly lubricants? Why not see for yourself? International Products Corporation (IPC), manufacturer of P-80® temporary rubber assembly lubricants, put together this short video showing the reduction in force obtained by using P-80® Emulsion to assemble a rubber hose.

    m90-wipe

    The results of this test are dramatic. A 63% reduction of force was achieved by using P-80 Emulsion for this assembly. A digital force gauge manufactured by Mecmesin was used for measurement. The amount of force needed to assemble a dry piece of hose was 196 Newtons. IPC’s test lab then lubricated the same hose with P-80 Emulsion and the amount of force needed for the same assembly dropped to 72 Newtons. That represents a reduction of force of 124 Newtons or 63%.

    What are some of the advantages of reducing the force required to install rubber parts?
    • Allow for tighter fitting part design
    • Improve product performance
    • Increase production rates by allowing for faster assembly
    • Reduce worker injuries by decreasing the assembly force required
    • Reduce part rejection

    The next time you’re having trouble with hoses, seals, gaskets, O-Rings or any other rubber part, remember to use a temporary rubber assembly lubricant and watch the parts slide into place with much less force. Temporary lubricants are ideal for rubber assembly because they reduce the friction needed to assemble parts.

    Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Contact IPC for help finding the best solution for your assembly needs.

  10. Special P-80 Formulas…Perfect For Pumps In The Food Industry

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    Pumps and seals perform vital functions in food and beverage processing plants. Using the right assembly lubricant for pump maintenance makes all the difference.

    Manufacturing facilities strive to keep operations running smoothly and effectively at all times. This is true for all types of plants, whether they manufacture industrial products or foods and beverages. While many factors contribute to achieving this goal, one simple way to help reach this objective is to perform regular equipment maintenance. Most plants use a variety of different types of pumps. Maintaining and replacing pump seals on a regular basis helps to ensure that systems continue to function efficiently.

    Replacing standard pump components, such as seals, O-rings, and other rubber parts, can often lead to frustration because the slip resistant nature of rubber makes it difficult to install, cut, remove or manipulate. Parts may roll or tear. Repair and installation can take considerable physical effort and time. In addition, improper part alignment or installation can lead to part failure and safety issues.

    Pumps play an extremely important role in food and beverage manufacturing. They are used for fermentation, separation, evaporation, homogenization, filtration, processing and dosing. Mechanical seals are frequently used to help ensure that no contaminants enter the processing system. 

    Mechanical seals help to minimize leaks, avoid flow irregularities and maintain product integrity. They can help prevent the transfer of ingredients from one product to the next, and prevent formation of deposits inside the pump that can develop into mold or bacteria, causing contamination.

    Food processing plants have added concerns that must be considered. Food and beverage manufacturing is a highly regulated industry. Therefore, all parts and processes must comply with federal regulations and industry standards. Mechanical seals need to be made of food grade materials, and all lubricants used for seal maintenance must also be approved for incidental food contact applications.

    Properly functioning pumps help plant managers in food and beverage manufacturing plants address the following concerns and challenges:

    • Safe and hygienic processing
    • Cleanliness
    • Quality standards
    • Traceability
    • Product integrity
    • Safety
    • Regulatory compliance
    • Risks of contaminants entering the system
    • Avoidance of trace ingredients and impurities during manufacturing

    Just like in industrial settings, pumps used in the food industry should be well maintained to avoid costly repairs and minimize downtime. Maintenance procedures must meet strict FDA and USDA requirements.

    Using the proper assembly lubricant can turn a difficult chore into an easy task. Many jobs can benefit from the reduced friction and increased safety provided by an assembly lubricant. They are the perfect solution for pump and seal repairs and have been used for years by plant managers to maintain equipment and replace parts such as mechanical seals, O-rings, hoses, grommets, and plugs.

    Temporary rubber assembly lubricants can:

    Reduce Installation Force: A thin film of lubricant allows rubber surfaces to slide across each other. By reducing the surface tension between two surfaces, lubricants help rubber parts slide easily into place. Once dry the lubrication is gone, resulting in a tight fitting assembly.
    Achieve Closer Fits: Engineers can design lower tolerance parts. The force needed to install the parts when a lubricant is used is greatly reduced. Since the lubrication is only temporary, once dry, the parts stay in place resulting in a tight fit.
    Improve Product Performance: Improper part alignment can lead to part failure and safety issues. Using a rubber assembly lubricant, which enables the parts to slide easily into place, can solve these problems by reducing or eliminating damage to parts.
    Increase Production Rates: Applying an assembly lubricant to the rubber part makes the rubber slippery, so parts can easily slide into place. After the lubricant dries, the lubricity goes away and mated parts maintain a tight fit. The assembly process becomes more productive.
    Help to Avoid Worker Injuries: Lubricants reduce the insertion force needed for rubber assembly. Workers can more easily push parts into place, reducing the amount of musculoskeletal, slippage, and repetitive stress related injuries that can be caused by using too much force to insert a rubber part.

    There are many types of lubricants available, so how does a plant manager choose the right one for the job? It’s important to consider the performance and safety of each to make the right choice.

    Types of lubricants:

    Solvents offer poor lubrication (as compared to other choices). More importantly, these substances may be flammable and pose various safety risks. They may also dry out the rubber parts.
    Soaps and Detergents offer nominal lubricity but can reactivate later on when wet, causing parts to move when they need to remain stationary.
    Petroleum Distillates are often not compatible with rubber parts causing them to swell. The lubrication is not temporary.
    Specially Formulated Ester Based Products offer temporary lubrication providing excellent reduction in friction. These lubricants are safe for the environment, the parts and the workers.

    Plant managers need to choose a lubricant that will work well, yet meet all safety requirements and federal regulations. They must also consider variables unique to their specific needs such as surface compatibility, dry time, conductivity and chemical composition of the lubricant.

    Specially formulated, temporary rubber assembly lubricants are a preferred choice. They have a consistent composition, favorable compatibility with most surfaces and are not harmful to the environment. In fact, many of these lubricants are biodegradable. Food and beverage processing facilities must also be sure to use specially formulated temporary assembly lubricants that meet federal regulations and are approved for incidental food contact applications.

    Many food and beverage processing plants rely on P-80® Temporary Rubber Assembly Lubricants to help with pump maintenance. P-80 lubricants enable rubber parts to slide easily into place with minimal force. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit. Since P-80 does not contain silicon or any other persistent ingredients, once dry the slipping action goes away. P-80® Emulsion IFC and P-80® THIX IFC meet FDA regulation 21 CFR 178.3570 and are NSF-Registered as H1 lubricants. Both are biodegradable and non-toxic, ideal for use in incidental food contact applications when a thin film of lubricant is desired.

    The next time you’re having trouble replacing a pump seal, inserting a grommet, or pushing a hose into place, try using a temporary rubber assembly lubricant. See how much easier the job becomes.

     

     

Detergent Selection Guide

= Used ; = Preferred
SOILS Micro-90® Micro® Green Clean Micro® A07 Surface-Cleanse/930® LF2100® Zymit® Low-Foam Zymit® Pro
Adhesives
Biofilm
Biological soils: Blood, Feces, Mucous, Sebum, Sweat, Urine
Dyes, Inks
Eggs, Butter, Fruit Stains
Emulsifiers
Fat
Fingerprints
Flavor, Fragrances
Gelatin
Gels
Grass
Insoluble Salts
Milkstone
Oils
Oxides
Paraffins
Petrolatum
Proteins
Scale
Shop Dusts, Soldering Flux
Silicons
Starch
Tar
Tissue
Titanium Dioxides